:: ELRO Machine :: Industrial Surface Treatment Systems ::

ELRO; ? SPECIFIES YOUR NEEDS ? DESIGNS THE MOST APPROPRIATE FACILITIES ? PROVIDES HIGH QUALITY PRODUCTION AND ASSEMBLY ? GIVES THE NECESSARY TRAININGS FOR EMPLOYEES... :: www.el-ro.com :: Copyright ? 2006, Elro Best viewed with 1024 x 768, and with Internet Explorer 5+. ORGANIZATION: ? Coordination ? Local & Global Marketing Management ? Surface Pretreatment & Painting Facility Design and Production ? Shot Blasting Machine Design and Production ? Industrial Furnace Production COMPANY PROFILE: The main goal of ELRO is to offer the best solutions to the local and global customers, in optimal costs. Creating a synergism by combining the knowledge and experience of our team and solution partners, we provide our customers with the ?best products, developed by the latest technologies and services?. We constantly strive to develop our R&D and Quality efforts in order to achieve the best solutions. We do not control quality, WE CREATE IT. INDUSTRIAL CLEANING AND SURFACE TREATMENT FACILITIES ?Rotating Basket Type Spray Washing Machines, Tunnel Type Washing Machines, Automatically Controlled Integrated Washing Systems, Phosphate (Zn, Fe, Mn) Coating Lines? PAINTING BOOTHS AND FACILITIES ?Manual and Automatic Wet or Powder Painting Booths and Facilities, Conventional and Infrared Furnaces, Powder Enamel Coating Facilities? ANODIZING LINES ?Design and Establishment of Customized Facilities and Providing Consultation Service? INDUSTRIAL FURNACES ?Aluminum Melting & Holding Furnaces, Aluminum Homogenizing Furnaces, Aluminum Billet-Log Heating Furnace, Aluminum Ageing Furnace, Die Heating Furnace, Aluminum Coil Annealing? SHOT BLASTING MACHINES AND FACILITIES ?Blasting Machines & Facility Designs, according to customer needs? CATAPHORESIS LINES ?Turn Key Cataphoresis Lines? ROTATING BASKET TYPE SPRAY WASHING MACHINES The cleaning process takes place in a closed cabinet, where the treatment solutions are continuously circulated. *Rotating Basket Type Spray Washing Machines *Special Designs TUNNEL TYPE WASHING MACHINES Customized machines are designed according to the specifications of the parts; materials, geometries, weights, production amounts, available space, required corrosion resistance... AUTOMATICALLY CONTROLLED INTEGRATED WASHING SYSTEMS AND PHOSPHATE LINES Specified Iron Phosphate, Zinc Phosphate, Mangan Phosphate Lines, designed according to the material, geometry, weight, production amount, available space, required corrosion resistance. ROTATING BASKET TYPE SPRAY WASHING MACHINES: Rotating basket type spray washing machines work by principle of spray-cleaning liquid circulation. Working parts are placed in a stainless steel basket that is placed on a rotating wheel, in a closed cabin. Pressurized spray cleans dirts, metal particles and oil remainders on the works parts, with mechanical removal force; also cleaning water and chemical solves dirts and oil remainders with chemical effect. The most critical issue in this process is that, the parts washer must reach to the whole surface of the load. In order to do that, stainless steel nozzles are placed in different angles. The machines are made of stainless steel and they are uniquely designed, according to the type of the dirt and the physical properties of the parts. The main parameters are: ? Flow ? Pressure ? Angles of the nozzles ? Chemical additives TUNNEL TYPE WASHING MACHINES: These machines are designed and constructed due to the requirements of the cleaning process. Main sections of washing tunnels are: loading, cleaning, rinsing, drying and unloading. Work parts are loaded on the conveyor belt and are carried into the cleaning tunnel. Hot cleaning solution is sprayed on the work parts in this section. After this treatment, the conveyor transfers the work parts into the rinsing section. Rinsing water nozzles, spray water on the work parts in order to remove the chemicals, which have remained from the previous process. Then, the parts get into the dryer section and afterwards they are unloaded from washing tunnel conveyor by manual or automatic system. This continual (non-stop) cleaning process is programmed by the system control panel, according to the required movement speeds and cleaning capacities. Conveyor speed can be adjusted as needed. The parameters of the machines are determined according to these aspects: ? Materials of the parts ? Physical specifications of the parts ? Types of the dirt to be cleaned ? Capacities ? Working environments and the desired corrosion resistances of the part The design parameters are: ? Dimensions of the facility ? Capacity and the Speed of the Conveyor ? Angles, Flows and the Pressure Values of the Nozzles ? Filter and Isolation Types AUTOMATICALLY-CONTROLLED INTEGRATED WASHING SYSTEMS AND PHOSTPAHE LINES: The main aspect that affect the system designs are given below: ? Material properties of the parts ? Physical specifications of the parts ? Types of the dirt to be cleaned ? Annual Capacities ? Working environments and the desired corrosion resistances of the parts The design parameters are: ? Dimensions of the facility ? Capacity and the Speed of the Conveyor ? Angles, Flows and the Pressure Values of the Nozzles ? Filter and Isolation Types The washing specifications, surface treatment, passivation and coating processes can be integrated according to the necessities. The facilities below, can be manufactured according to customer requirements. ? Phosphate Coating Lines & Systems ? Zinc Phosphate ? Mangan Phosphate ? Chromate Lines & Systems ? Dipping Type, Automatic Controlled Treatment Tanks WET PAINTING BOOTHS: The paint particles that have been oversprayed are absorbed by the water curtains, which are placed in the cabins. The system also uses air suction system, in order to control these excess particles and assure that no dust remains in the booth. In this system, the air, collecting the solvent vapor, passes through the water curtain, over and under eliminator plates into the expansion chamber. At this section, the exhaust air is effectively de-watered. The water is recirculated by a pump. The types of the Wet Painting Booths are: ? Wet Painting Booth with Water Curtain ? Wet Painting Booth with Double Water Curtains ? Wet Painting Booth with Dry Filter ? Conveyorised Wet Painting Booths ? Positive Pressured Wet Painting BoothsPOWDER PAINTING BOOTHS: Powder coating is the most environment friendly and practical method of applying paint. The paint is sprayed onto the working part, in a powder form. This powder is drawn to the part and it adheres to the part by an electrostatic charge, applied to the powder paint during spraying. The excessive paint powder is collected in the sifting container and the oversprayed paint is recycled. The part, covered with the powder paint is then heated to 200?C in an oven. This process allows the paint to fuse on to the part, forming a smooth, tough and resilient coating. The types of Dry Painting Booths are: ? Manual Dry Painting Booths ? Conveyorised Powder Coating Booths ? Sweeping Type Powder Coating Booths ? Powder Enamel Coating BoothsCONVENTIONAL FURNACES: Conventional Furnaces help the powder paint to fuse on to the product and form a smooth, tough and resilient coating. There are two types of Conventional Furnaces: ? Box Type Furnaces ? Conveyorised Tunnel Type Furnaces KONVANS?ONEL FIRINLAR INFRA-RED FIRINLAR INFRARED FURNACES: Infrared Furnaces may operate with LPG or Natural Gas. They provide: ? Fast response times for heat changes, by giving the 95% of the energy radiated from the panels ? Transfer of the heat directly to the part?s surface without flame ? Decrease the process times and increase the quantities ? Increase in quality CUSTOMIZED PAINTING LINES AND ROBOTS: ELRO designs and manufactures customized painting lines for many industries, such as electric, electronic, automobile, shoe heel, furniture etc. The parts move within a step by step control mechanism in custom-made painting systems. The sensors recognize the parts. As a result of this, the painting process is realized, by the parts revolving around. The system is controlled via a PLC system, which can keep different programs set for different parts, in its memory. ANODIZING LINES: Anodic Coating, is a technique that coats the surface of a metal with an oxide layer in order to increase its corrosion & wear resistances or prepare the surface for other processes. It also adds to the aesthetic of the product. It is possible to obtain different types of matte or shiny surfaces, including colors.. ELRO offers the design and the establishment of Turn-Key Anodizing Facilities and provides Consultation Service for the customers. ALUMINUM MELTING AND HOLDING FURNACES ?Aluminum melting and holding furnaces for various applications? ALUMINUM HOMOGENIZING FURNACES ?Homogenizing of cast aluminum? ALUMINUM BILLET-LOG HEATING FURNACES ?Heating of aluminum billets for extrusion process? ALUMINUM AGEING FURNACES ?Hardening of various types of aluminum? DIE HEATING FURNACES ?Heating of aluminum to the required temperature for the extrusion process? ALUMINUM COIL ANNEALING FURNACES ?Annealing plants for aluminum coils? ALUMINUM MELTING AND HOLDING FURNACES: Aluminum Melting and Holding Furnaces are produced according to customer requirements. The type of the furnace, its capacity and the necessary energy sources are determined by the operating conditions of the customer. ALUMINUM HOMOGENIZING FURNACES: These are the furnaces, where the homogenizing operations of the billets are done, after the casting process. Homogenizing reduces the segregation of cast structures and improves their workability, by a thermal process. ? Heating time : (from 200C to 575-5850C) ? Temperature duration (575-5850C) : 6 Hours ? Total process time: 12 Hours ? Cooling time: 5 Hours ALUMINUM BILLET/LOG HEATING FURNACES: ?Heating of Aluminum Billets/Logs for Extrusion Process? Aluminum billets/logs are heated to 400-450 0C before the extrusion process. ALUMINUM AGEING FURNACES: Ageing Furnaces are used for the hardening process of various types of aluminum alloys. Aluminum profiles are carried into the furnace by a loading wagon. They are kept in the furnace for about 6 hours at 180-2000C for hardening. DIE HEATING FURNACES: It is necessary to heat the aluminum extrusion dies up to 500C, before they are placed on the presses. These types of furnaces may operate by electricity or gas, depending on the customer capacities. DIE HEATING FURNACES: It is necessary to heat the aluminum extrusion dies up to 500C, before they are placed on the presses. These types of furnaces may operate by electricity or gas, depending on the customer capacities. ALUMINUM COIL ANNEALING FURNACES: ?Annealing Plants for Aluminum Coils? Aluminum coils are heat treated in Annealing Furnaces, to improve their metallurgic structures and eliminate the inner stresses. The furnaces are designed to obtain the characteristics required by the customers. SHOT BLASTING MACHINES AND FACILITIES: Shot Blasting Process is used to clean the rusts, slags or forgings by using centrifugal force to the material surface at a high velocity. In this way, the work part?s surface is pretreated for further processes. ELRO manufactures customized Blasting Machines and Facilities, according to customer needs. Main Page > Products > Cataphoresis Lines: CATAPHORESIS LINES: Cataphoresis is a painting process, done by the principle of motion of charged particles in a colloid under the influence of an electric field. Particles with a positive charge go to the cathode (the work part), forming a film layer on the work part?s surface. The main positive aspects of this process are: ? The covering can be done without superficial defects or color heterogeneity at every point of the surfaceCERAMIC PAINTING LINE WOODEN DOOR PAINTING LINE STEEL CONSTRUCTION PAINTING LINE PANEL RADIATOR PAINTING PLANET AUTOMATIC WET PAINTING PLANT WITH CONVEYOR LIFE POWDER COATING UNIT FOR MARKET REQION COATING WHEEL RIM PAINTING LINE FURNITURE PAINTING SYSTEM CEMOSIL AND MEGUM AUTOMATIC PAINTING MACHINES PENETRATE LINE PLASTIC PART PAINTING MACHINES PLASTIC PARTS PAINT DRYING SYS. WITH CONV. BELT GLASS AND BOTTLE PAINTING PLANT SHOE HEEL PAINTING MACHINE STEWPOT, SAUCEPAN COATING SYSTEM VALVE PAINTING SYSTEM POWDER ENAMEL APPLICATIONS CUSTOMIZED PAINTING MACHINES AND ROBOTS :: ELRO :: Industrial Surface Treatment Systems :: CONTACT: Web Site : www.el-ro.com Mail Address : info@el-ro.com Tel: +90 (212) 221 78 13-33 Fax: +90 (212) 221 51 44 ? Color stability can be obtained ? Corrosion resistance is very high ? Production speed is high ? There is almost no loss in the operation (Practically 0%) ? There is less environmental pollution ? The risk of fires or health diseases are very low